CableEye® Cable Testers for Continuity and Full Harness Testing

One of the most successful products we’ve found in our many years in this business is the CableEye Cable Tester and Harness Tester.

An industry-grade, Windows PC-driven, CableEye cable tester with incredible performance yet amazingly simple to operate. The CableEye cable Tester has found itself in areas as diverse as working in oil/gas mining through avionics and F1 car testing to audio cables at concerts.

CableEye is available in five models:

    M2Z – a 128-pin non-expandable unit for continuity testing.

    This entry-level tester provides basic continuity measurement in cables and small wire harnesses. It is suitable for cables carrying digital signals or other electronic signalling, where small amounts of resistance in the cable or connections will not affect the operation of the equipment to which the cables are connected.

     

    cableeye m2zcableeye m2z rear view

     

     

     

     

     

     

     

     

    This item comprises a 128-point control module with a probe port and electronics that enable testing of cables with up to 64 conductors. The price includes a board set, probe, operating software, power module, USB cable, Getting Started Guide, Software Introduction Booklet, User’s Manual (PDF), and two-year Product Support Subscription (PSS). A computer is required and not included. USB interface. Ready to use.

    Use the TEST button on the tester or click on the software screen to trigger a test. A READY indicator confirms a link to the PC software, and PASS and FAIL indicators visually show the test result. Measurement of a typical cable takes less than a second.

    We use industry-standard 64-pin dual-row latch headers as the interface for all our plug-in connector boards and external test fixtures.

    The aluminium case is formed from 1/16”-thick aluminium with a scratch-proof Lexan surface for long life in an industrial environment.

    Calibration is not required.

    This model is not expandable.

    M3Z – An expandable unit with dual threshold programming and the ability to measure Resistance and Diodes, as well as Continuity.

    Checks continuity, tests for opens, shorts, miswires and intermittence, checks wire resistance down to 0.1 Ω and isolation up to 5 MΩ. 128 test points plus 24 accessory test points, expandable to 2560 (+24) test points by adding expansion modules. Includes probe.

    cable tester 512 test pins cableeye cable tester

     

     

     

     

     

     

     

     

     

    The M3Z differs from the M2Z in that the M3Z:

    • employs a different electronic design,
    • is expandable to 2560 test points,
    • allows resistance measurement to be made, so you can check the quality of your connections as well as the value of embedded resistors, and
    • allows measurement of diodes, complex networks, and backplane applications.

    This item comprises a 128-point control module with a probe port and electronics that enable testing of cables with up to 64 conductors.

    The price includes a probe, operating software, power module, USB cable, Getting Started Guide, Software Introduction Booklet, User’s Manual (PDF), and two-year Product Support Subscription.

    Ships calibrated with a Certificate of Calibration. A computer is required and not included. USB interface. Ready to use.

    128 Test Points (Expandable to 2560 Test Points) + 24 Accessory Test Points
    miniDIN8 Socket for Remote Control, DB9 Socket for Probe/Minihooks, 24-pin Header for Expander Cable
    Measures Resistance between 0.1 Ω and 5 MΩ
    Expandable to 2560 Test Points
    For Diagnostic and Pass/Fail Testing
    Tests for continuity (opens, shorts, miswires, and intermittence) and resistance limits
    Measures resistors, diodes, and complex networks

    M4 – A step-up from the M3Z – Includes the unique twisted-pair testing mode for detecting miswired Ethernet cables developed by CAMI Research.

    Checks continuity, tests for opens, shorts, miswires and intermittence, checks wire resistance down to 0.02Ω and isolation up to 6MΩ. Checks for capacitance, Twisted-Pair Relationship, and Wire Length. 128 test points plus 24 accessory test points, expandable to 2560 (+24) test points by adding expansion modules. Includes probe.

    cableeye m4zcableeye m4 twisted pair testing

     

     

     

     

    CableEye Models M3Z and M4 look identical on the outside. Internally, M4, shown below, uses a different circuit board that enables it to measure capacitance and, through that, to report twist pairing, length-to-break, etc.

    This base unit comprises a 128-point control module with a probe port and electronics that enable testing of cables with up to 64 conductors. The price includes a probe, operating software, power module, USB cable, Getting Started Guide, Software Introduction Booklet, User’s Manual (PDF), and two-year Product Support Subscription.

    Ships calibrated with a Certificate of Calibration. 

    A computer is required and not included. USB interface. Ready to use.

     

    HVX – An expandable high-voltage (HiPot) unit for testing leakage and isolation as well as all the features of the M3Z. The HVX range includes the HVX (1500Vdc/1000Vac)

    Checks continuity, tests for opens, shorts, miswires and intermittence, checks wire resistance down to 0.1 Ω and isolation up to 1 GΩ. Checks for insulation resistance and dielectric breakdown up to 1500Vdc or 1000Vac. External terminals available for high voltage testing on transformers and other electrical components. 128 test points plus 24 accessory test points for LV tests, 128 test points for HV tests. Expandable to 1024 (+24) test points. Includes probe.

     

    hvx front panel picture of hipot hvx tester

    A CableEye HVX-series test system combines our low-voltage circuitry with a high-voltage module to perform insulation resistance and dielectric breakdown testing, adjustable in 1V increments from 10V to the maximum permitted voltage.

    Ramp Up, Ramp Down, Dwell Time (same as Test Time), Trip Current, and Trip Delay (same as Soak Time) may be programmed for your specific requirements.

    HVX series systems operate as a low-voltage tester, and then optionally perform a hipot test up to the voltage limit required.

    Many safety protections have been built into the system, including a fast-trip 1.5 mA current limit, a manual high-voltage enable function at startup, and login control by the system administrator to ensure that every User has been properly trained before their login name is granted access to high-voltage testing.

    HVX-21 (2100Vdc/1200Vac), as the HVX but with a wider range of applied voltages.

    Checks continuity, tests for opens, shorts, miswires and intermittence, checks wire resistance down to 0.1 Ω and isolation up to 5 GΩ. Checks for insulation resistance and dielectric breakdown up to 2100Vdc or 1200Vac. External terminals available for high-voltage testing of transformers and other electrical components. 128 test points plus 24 accessory test points for LV tests, 128 test points for HV tests. Expandable to 1024 (+24) test points. Includes probe.

    cableeye hvx hipot tester cable testing equipmentscreenshot of hipot rest rusult cableeye hvx

     

    Featuring both low- and high-voltage subsystems, the automation-ready HVX series enables expanded testing of insulation resistance, dielectric breakdown, and Zener diode breakdown voltage. Optional Add-Ons provide precision resistance measurement (Items 832, 833), twisted-pair checks (Item 833), and high-isolation resistance measurement at very low voltages (Item 825). The Advanced Measurements option provides increased (x5) 2-wire resistance resolution, and the measurement of capacitors, wire pair capacitance, twisted pair testing, length to fault (open/short), and cable length.

    Test small cables to large harnesses, backplanes, and complex networks. After checking for opens, shorts, miswires, and resistance limits, the system applies a user-selectable voltage to each connection group in the cable – from 10V to the maximum DC/AC voltage. Ramp Up, Ramp Down, Dwell Time (Test Time), Trip Current, and Trip Delay (Soak Time) are adjustable. Leakage Current detected during the high voltage test phase provides a measure of insulation quality. Insulation resistance up to 1 GΩ or 5 GΩ may be recorded. Any leakage current exceeding a preset limit reveals the presence of moisture, flux, or other contamination on exposed contacts. Leakage measurements of 10GΩ isolation at a test voltage of 100Vdc can be made with the Instrument Integration option.

    Low-voltage resistance thresholds can be set for contact resistance as low as 0.1Ω and for isolation as high as 5MΩ. Measure embedded resistors from 100Ω to 1MΩ with 1% accuracy, and with lesser accuracy from 0.1Ω to 5MΩ. LV measurement takes less than 0.5s.

    Robust hardware includes: A TEST pushbutton with READY, PASS, and FAIL indicators for one-button operation; Signal remote control and test probe sockets; External Terminals for insulation testing on chassis, panels, and individual components; Industry-standard 64-pin dual-row latch headers for easy interface to external test fixtures of your own design for custom applications; USB Communication; and a rugged, 1/16”-thick aluminium case with scratch-proof Lexan surface for long life in an industrial environment.

    Simple in-built scripting permits production-testing automation from test through reports and labelling: Set up pop-up Work Instructions; program optional external relay boards to switch diverter gates, lock & release latches, and more; program READY, PASS & FAIL signals to operate tower lights, LEDs, audible tones, label printers etc.; use optional API & LabView interfaces for integration with other equipment.

    HVX series testers help users comply with the A620 industry standard. Archival-quality reports show user-selected test parameters such as test voltage, leakage current, and insulation resistance for each wire group, and denote PASS or FAIL.

    The system employs numerous measures to ensure operator safety. Each login name must have system administrator authorisation to enable the high voltage function. Once logged in, the operator must confirm awareness of the presence of high voltage by pressing a hardware-enable button for that test session. During testing, a bright red light bar turns on when high voltage is present. If desired, remote test and stop switches are available. Finally, a test current exceeding the maximum 1.5 mA causes the test to halt automatically and the voltage to drop.

    Control Module Price Includes: Expandable 128-point tester; probe; installation drive with software and documentation (Getting Started Guide, Software Introduction, User’s Manual); two-year Product Support Subscription, including free software upgrades, tech support, and warranty.

    READY TO USE

    cableeye tester selection infographic

    All systems use the same highly flexible yet intuitive Windows software, which means it is up and running very quickly and has the ability to network, produce and print reports and labels etc.

    Programming is as simple as clicking the ‘Learn Cable‘ button, and a graphic is almost instantly displayed (or netlist if preferred), and the cable or harness is then saved to the database.

    For those that need to integrate their CAMI Research CableEye cable tester with other equipment, there is a full API available, too, so it can be used in a wide range of programming languages.

    As well as cables, a CableEye cable tester will test complete harnesses in exactly the same way and will report showing the actual connectors expected, and can even show the wire colours and traces!

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