Solution for Braid Twisting

Quality stems from repeatability which is derived through consistency of both material and process and there are several areas within the cable assembly industry where process consistency can make, or break, the overall quality of the end product. One such area is in managing braid on shielded cables.

Whether the braid is to be removed, folded back or twisted it is essential to ensure that the fibres are not overworked, and therefore work-hardened and brittle and that the braid can be handled with minimal loss of strands.

Often a braid is required to take a crimp or other termination and to prepare for this it is normally twisted into a pigtail; however, there is ‘braid twisting’ and then there is braid twisting!

before braid twisting

Before Braid Twisting

after braid twisting with the bsv 1003

After Braid Twisting

The BSV 1003 and 1006 from BÖWE Elektrik ensure that each braid is twisted in the same direction, to the same tension and with the same number of twists to provide a reproducible crimp force… basically, they ensure repeatability and quality whilst reducing labour costs.

Repeated manual twisting of braid is known to cause operator fatigue and can lead to Repetitive Strain Injury (RSI), which can lead to operator absence or industrial injury claims. Using BÖWE Elektrik braid twisters can completely eliminate this.

As usual with BÖWE Elektrik products, minimal maintenance and fast operation help ensure a fast payback and ongoing returns on what is a relatively modest investment.

bsv 1003 braid twisting machine

BSV 1003 Braid Twisting Machine

bsv 1006 braid twister

BSV 1006 Braid Twisting Machine

 

Product Highlights

    • Used to twist braided cable shields prior to termination
    • Braid length from 10mm to 70mm (BSV 1003) or 10mm to unlimited (BSV 1006)
    • User selectable rotation direction
    • Assembly errors reduced
    • Repeatable crimp force through consistent twisting
    • Simple adjustments for different cable types
    • Higher yields with a reduced skill level
    • Reduced operator strain (eg: RSI induced by twisting)
    • Foot-switch as standard
    • Suitable for both low volume and large volume assembly
    • Automatically adjusts for wire diameter
    • Variable speed

FAQ

Do these machines help avoid Repetitive Strain Injury (RSI)?

Repetitive Strain Injury (RSI) is a very real concern for both your operators and Company.

Aside from operator welfare, a successful claim for RSI, where recovery is up to three months can be as much as £4,310, according to the Judicial College. This does not include medical examinations, loss of production, or additional costs for temporary staff.

Machines such as the braid twisters from Boewe Elektrik can virtually eliminate RSI of the wrist when twisting braid.

How does a braid twister improve quality?

One area of cable assembly that is critical is crimp pressure. The braid twisters from Boewe Elektrik ensure that all braid terminations by crimp are equal.

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